Epicyclic gearbox
Epicyclic Gearbox
An epicyclic gear train consists of two helical-shaped gears, mounted so that the centers of one revolve around the center of the other. The two gears are connected with a carrier. These gears mesh so that the pitch circles roll without slipping. The epicyclic gear train is one of the most common types of gearboxes. This type of gear train is found in a variety of different applications, including bicycles, motorcycles, and cars.
planetary gear nga tren
An epicyclic gear train has several features unique to a planetary gear set. It can create an incredible range of gear reductions, which are necessary to make the vehicle roll smoothly. A planetary gear train is usually composed of two shafts, one that comes from the engine and the other that connects to the driven wheels. This configuration is also used in auto transmissions, hoists, pulley blocks, wristwatches, and other applications.
Planetary gears minimize the baseplate size, allowing the input and output shafts to be in the same axial plane. However, they require many additional gears and bearings, which can significantly reduce their reliability and extend their MTTR. This type of gearbox is more expensive than its counterparts and is often associated with higher MTTR. However, the efficiency of this geartrain is well worth the cost, as their MTTRs are well over 99.5%.
The main principle of a planetary gear train is that the input drive passes through the sun gear, while the output drive is transferred via a ring gear. Each gear has a number of teeth, and the number of teeth determines the relative speeds. However, coupled epicyclic gears are not without their challenges, including relative speeds between the sun and planet. A fixed sun does not have a constant speed, and thus the ratio between the two must be calculated.
A planetary gear train has three main types, depending on the power transmitted to each gear. The basic type is a highly efficient planetary gearbox, transmitting 97% of the power input to the output. There are also several variations of planetary gearboxes, such as the epicyclic and helical. If you’re planning a new transmission for a vehicle, consider an epicyclic gearbox.
Compound planets
The components of an epicyclic gearbox include the sun, carrier, planets, and ring. The sun acts as the center gear and is connected to the other gears by an axis called the carrier. Planet gears rotate on shafts and orbit the sun. The ring acts as the internal gear. The ring is the largest part of an epicyclic gearbox and is the most complex component.
The compound planets of an epicyclic gearbox are arranged with different-sized gears on either end of the common casting. The large gear engages the sun, while the smaller gear engages the annulus. The compound planets may be used to achieve smaller step changes in gear ratios. These gears are equipped with timing marks that indicate the correct orientation. If these components are not installed properly, the compound planets will cause the gearbox to run unevenly and have a short life span.
The free-body diagram of the epicyclic arrangement shows the torque distribution among the planets. In addition, it explains the 60 percent efficiency of a recirculating set. The sun gear and planet gears are rigidly coupled with each other. A force at the sun gear mesh results in an output torque that is 41.1 times the input torque. The result is a high efficiency gearbox. If you’re interested in learning more about epicyclic gears, read on!
When designing an epicyclic gearbox, be sure to keep the mesh power in mind. A tight location can create a less than optimal power transfer, while an open position will maximize load sharing. If you’re interested in the efficiency of an epicyclic gearbox, you should also check out the ASME Paper 68-MECH-45 by P.W. Jensen. When designing an epicyclic gearbox, make sure the annulus and sun gears have “float”.
Mga gamit sa adlaw
The epicyclic arrangement consists of two different sized gears, the Sun gear and the annulus gear, with the former engaging the sun. Because the two gears are not perfectly balanced, slight differences in the radial positions of the planets can have a significant impact on their ratios. In some designs, proper alignment of the planet pins is critical to the correct functioning of the gearbox. If the planets are positioned improperly, they may cause rough running and shorten the gearbox’s lifespan.
The Sun gear in an epicyclic gear train is attached to a primary pulley drive shaft. The epicyclic gear train consists of an input planetary carrier, which supports three sets of double planetary gears. The input planetary carrier surrounds the planetary gears with an internally toothed annulus gear that supports rotating reverse brake plates. The Sun gear is attached to the primary pulley drive shaft and is attached to the planet carrier. In the park or neutral position, the sun gear, planet gear, and ring gear revolve around each other, enabling them to apply load to the carrier.
The sun gear in an epicyclic gearbox is connected to the planetary gears by a connecting annulus. The outer planet gears rotate at a rate determined by the number of teeth on each. Thus, a sun gear with S teeth and a planet gear with P teeth have a ratio of -S/P, which means that each planet gear produces 1.5 counterclockwise turns. This allows the epicyclic gear train to provide a high torque to the wheels.
A planetary gearbox with a sun-gear carrier achieves the second highest transmission ratio. The input and output of the epicyclic gearbox must be identical to obtain the highest transmission ratio. If this is done, the ring gear will shift from its position in the epicyclic gearbox to the output position. The reverse position will produce a negative transmission ratio. And vice versa. This is the only way to reverse the direction of rotation of the output and input shafts.
Number of planets
A planetary gear train is a type of transmission with more than one mesh. The epicyclic gears are made up of three sets of double planetary gears, each containing a sun and planet. They rotate around a sun gear. The ring gear, the sun gear, and the planet gear are connected by a primary pulley drive shaft. When a car is in park or neutral, the multiple clutches and brakes are disengaged. The planetary gears rotate around the sun gear, without transmitting any power to the primary pulley shaft.
ANSI-AGMA 6123-B06 addresses load sharing in epicyclic gear drives. Because the number of planets in an epicyclic gear drive may differ, the tangential load on each gear is not distributed equally along the different load paths. As a result, an epicyclic gear drive incorporates a mesh load factor to compensate for the imbalance in the load distribution. The mesh load factor equals -S/P and -3/2, so one clockwise turn of the sun gear produces 1.5 counterclockwise turns of the planet gears.
The number of planets in epicyclic gearing is not fixed, and it can be a complex system. Each gear has many parts, but only a few work in tandem. The outer planet gears rotate in a clockwise direction, while the inner planet gears rotate in a counterclockwise direction. The sun gear, however, moves in the opposite direction to the outer planet gears. In this way, the whole system works by transferring motion from the outer planet gears to the sun gear.
As the number of planets in an epicyclic gearbox increases, the planetary ratio also increases. The “effective” number of planets is equal to the actual number of planets in an epicyclic gearbox with more than three planets. When calculating the effective number of planets in an epicyclic gearbox, the sun and the planet have different speeds. The fixed sun is in a speed relationship with each other, and it is not possible to calculate the speed of a planet without taking into account the planet’s relative speed.
Torque split in epicyclic gearbox
An epicyclic gearbox has two main types. Planetary gears and planetary carriers. A planetary gear has a 108-mm diameter and a total of 54 teeth. A planetary gear has an output speed of 333 rpm and a rotational speed of 200 rpm. An epicyclic gear box has multiple meshes and a recirculating set can work up to 60 percent efficiency.
A typical four-wheel drive arrangement uses an epicyclic gear central differential, a mechanism that splits drive torque before it reaches the planetary gears. The forward-facing drive shaft feeds power to the front differential. The input drive of the gearbox mainshaft directs power to pinions and a hollow output shaft. The torque split is achieved by the friction between the pinions and the planet carrier.
The general algorithm for calculating efficiency of epicyclic gear trains was reported in Ref. (6). Several researchers used the general formulation of kinematics and power flow to determine the efficiency of spur-gear trains. The results of this study were verified with a numerical model of an epicyclic gear train and the mathematical analysis. A general formulation of power flow and kinematic chains was developed by Kahraman et al., while the graphic representation of kinematic chains was employed by Pennestri, Mariti, and Valentini.
The main rotor of a helicopter is driven by an epicyclic gearbox. An epicyclic gearbox has two planetary gears, the rotor sun gear and the stationary sun gear. The rotor sun gear is the most heavily loaded of the two. Both planetary gears mesh with each other. Hence, the torque split is greater in the front than in the rear. This design reduces wind-up and increases the operational safety factor.
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Sa usa ka epicyclic o planetary gear nga tren, daghang mga spur gear nga giapod-apod nga parehas sa palibot sa sirkumperensya nga nagdagan tali sa usa ka gear nga adunay internal nga ngipon ug usa ka gear nga adunay gawas nga ngipon sa usa ka concentric orbit. Ang sirkulasyon sa spur gear mahitabo sa analogy sa pag-orbit sa mga planeta sa solar nga programa. Mao kini ang paagi nga nakuha sa mga planetary gear ang ilang ngalan.
Ang mga sangkap sa usa ka planeta nga gear sa planeta mahimong bahinon sa upat nga punoan nga sangkap.
The housing with integrated internal teeth is known as the ring gear. In the majority of cases, the casing is fixed. The generating sun pinion is usually in the center of the ring gear and is coaxially organized with regard to the output. Sunlight pinion is usually mounted on a clamping system to be able to give the mechanical link with the electric motor shaft. During operation, the planetary gears, which happen to be installed on a planetary carrier, roll between your sunshine pinion and the band equipment. The planetary carrier also represents the outcome shaft of the gearbox.
The sole purpose of the planetary gears is to transfer the required torque. The quantity of teeth does not have any effect on the transmission ratio of the gearbox. The number of planets may also vary. As the quantity of planetary gears raises, the distribution of the strain increases, and then the torque can be transmitted. Raising the number of tooth engagements also reduces the rolling electricity. Since only part of the total end result has to be transmitted as rolling electricity, planetary equipment is extremely efficient. The good thing about planetary equipment compared to an individual spur gear lies in this load distribution. Hence, it is possible to transmit substantial torques wit
h taas nga kahusayan uban ang usa ka compact design gamit ang mga gears sa planeta.
Kon ang ring gear adunay regular nga gidak-on, lain-laing mga ratios mahimong matuman pinaagi sa lain-laing mga gidaghanon sa mga ngipon sa adlaw gear ug sa gidaghanon sa mga ngipon sa planetary gears. Gamay ang sun gear, mas taas ang ratio. Sa teknikal, ang usa ka makahuluganon nga sakup sa ratio alang sa usa ka yugto sa planeta gibanabana. 3: 1 ngadto sa 10: 1, tungod kay ang planetary gears ug kahayag sa adlaw gear mao ang hilabihan ka gamay sa ibabaw ug sa ubos niini nga mga ratios. Ang mas taas nga mga ratio mahimong makuha pinaagi sa pagkonektar sa daghang mga yugto sa planeta sa serye sa parehas nga ring gear. Sa mga kaso nga sama niini, naghisgot kami bahin sa mga multi-stage nga gearbox.
Uban sa mga planetary gearbox ang mga katulin ug mga torque mahimong ma-overlay pinaagi sa pagbaton og ring gear nga wala gitakda apan gimaneho sa bisan unsang direksyon sa pagtuyok. Posible usab nga ayohon ang drive shaft aron makuha nimo ang torque pinaagi sa kagamitan sa singsing. Ang mga gearbox sa planeta nahimong labi ka hinungdanon sa daghang mga lugar sa mekanikal nga engineering.
Nahimo sila labi ka maayo nga natukod sa mga lugar diin ang taas nga lebel sa output ug paspas nga tulin kinahanglan nga ipadala nga adunay paborable nga pagpahiangay sa mass inertia ratio. Ang dagkong mga ratios sa transmission mahimo usab nga dali nga makab-ot gamit ang mga gearbox sa planeta. Tungod sa ilang positibo nga mga kabtangan ug gamay nga istilo, ang mga gearbox adunay daghang potensyal nga gamit sa komersyal nga aplikasyon.
Ang mga dagway sa mga gearbox sa planeta:
Coaxial nga paghan-ay sa input shaft ug output shaft
Pag-apod-apod sa load sa daghang mga gears sa planeta
Taas nga kahusayan tungod sa ubos nga kusog sa pagligid
Hapit walay kutub nga mga kapilian sa transmission ratio tungod sa combo sa daghang mga yugto sa planeta
Angayan ingon nga planetary switching gear tungod sa pag-ayo niini o kana nga bahin sa gearbox
Posibilidad nga magamit ingon nga overriding gearbox
Paborable nga output sa volume
Angayan alang sa lainlaing mga aplikasyon
Epicyclic gearbox is an automatic type gearbox where parallel shafts and gears arrangement from manual gear container are replaced with an increase of compact and more reputable sun and planetary kind of gears arrangement plus the manual clutch from manual electrical power train is changed with a hydro coupled clutch or torque convertor which made the transmitting automatic.
The idea of an epicyclic gear box is extracted from the solar system which is known as to an ideal arrangement of objects.
Ang epicyclic gearbox kasagaran adunay mga setting sa PNRDS (Parking, Neutral, Reverse, Travel, Sport) nga makuha pinaagi sa pag-ayo sa adlaw ug planetary gear subay sa panginahanglan sa pagbiyahe.
Mga sangkap sa Epicyclic Gearbox
1. Ring gear- It is a type of gear that looks like a ring and have angular slice teethes at its inner surface,and is placed in the outermost posture in an epicyclic gearbox, the inner teethes of the ring gear is in continuous mesh at outer stage with the set of planetary gears,it is also referred to as annular ring.
2. Sun gear- Kini ang ekipo nga adunay angular nga ubos nga mga ngipon ug nahimutang sa tunga-tunga sa epicyclic gearbox; Ang mga gamit sa kahayag sa adlaw anaa sa padayon nga mata sa sulod nga yugto nga adunay mga planetary gear ug mahimong konektado sa tinubdan nga shaft sa epicyclic gear box.
One or more sunlight gears can be used for obtaining different outputs.
3. Planet gears- These are small gears found in between band and sun gear, the teethes of the planet gears are in continuous mesh with the sun and the ring gear at both inner and outer factors respectively.
The axis of the planet gears is attached to the earth carrier which is carrying the output shaft of the epicyclic gearbox.
Ang mga gear sa yuta mahimong magtuyok sa ilang axis ug mahimo usab nga magtuyok tali sa singsing ug gamit sa adlaw nga parehas sa atong solar system.
4. Planet carrier- Kini usa ka carrier nga gitaod sa axis sa planeta gears and is accountable for the final transmitting of the outcome to the productivity shaft.
The planet gears rotate over the carrier and the revolution of the planetary gears causes the rotation of the carrier.
5. Brake o clutch band- Ang himan nga gigamit sa pag-ayo sa annular gear, sunshine gear ug planetary equipment ug gimaniobra sa brake o clutch sa sakyanan.
Pagtrabaho sa Epicyclic Gearbox
Ang prinsipyo sa pagtrabaho sa epicyclic gearbox gibase sa aktwal nga kamatuoran sa pag-ayo sa mga gears i.electronic. Ang mga kagamitan sa adlaw, planetary gear ug annular nga kagamitan gihimo aron makuha ang gikinahanglan nga torque o rate nga output. Ingon nga ang pag-ayo sa ibabaw hinungdan sa pagbag-o sa mga ratios sa gear gikan sa daghang torque hangtod sa taas nga pagpatulin. Busa atong tan-awon kon sa unsang paagi kini nga mga ratios nakuha
Una nga ratio sa gear
This provides high torque ratios to the automobile which helps the automobile to move from its initial state and is obtained by fixing the annular gear which in turn causes the planet carrier to rotate with the energy supplied to the sun gear.
Ikaduha nga ratio sa gear
This gives high-speed ratios to the vehicle which helps the automobile to achieve higher speed throughout travel, these ratios are obtained by fixing sunlight gear which makes the planet carrier the powered member and annular the driving a vehicle member so that you can achieve high-speed ratios.
Pag-usab sa ratio sa gear
Kini nga galamiton nagbalikbalik sa direksyon sa output shaft nga sa baylo nagbalikbalik sa direksyon sa awto, kini nga gear makab-ot pinaagi sa pag-ayo sa earth gear carrier nga sa baylo naghimo sa annular gear nga motivated nga miyembro ug ang sun gear ang driver nga miyembro.
Note- More acceleration or torque ratios may be accomplished by increasing the quantity of planet and sun gear in the epicyclic gear container.
High-speed epicyclic gears can be built relatively tiny as the power is distributed over several meshes. This results in low power to pounds ratio and, as well as lower pitch line velocity, leads to improved efficiency. The small equipment diameters produce lower occasions of inertia, significantly reducing acceleration and deceleration torque when starting and braking.
Ang disenyo sa coaxial nagtugot nga mas gamay ug tungod sa kana nga hinungdan nga labi ka epektibo ang mga pundasyon, nga nakapahimo sa mga gasto sa pagtukod aron mapatunhayan nga mubu o tibuuk nga mga set sa generator nga iupod sa mga sulud.
Why epicyclic gearing is utilized has been covered in this magazine, so we’ll expand on the topic is simply a few places. Let’s get started by examining a crucial facet of any project: expense. Epicyclic gearing is normally less costly when tooled properly. Being a would not consider making a 100-piece large amount of gears on N/C milling equipment with an application cutter or ball end mill, you need to certainly not consider making a 100-piece large amount of epicyclic carriers on an N/C mill. To keep carriers within realistic manufacturing costs they should be made from castings and tooled on single-purpose equipment with multiple cutters at the same time removing material.
Size is another factor. Epicyclic gear pieces are used because they’re smaller than offset equipment sets since the load is normally shared among the planned gears. This makes them lighter and smaller sized, versus countershaft gearboxes. Likewise, when configured correctly, epicyclic gear sets are more efficient. The following example illustrates these rewards. Let’s assume that we’re developing a high-speed gearbox to satisfy the following requirements:
• Ang turbine nagtanyag og 6,000 hp sa 16,000 RPM ngadto sa input shaft.
• Ang pagkamabungahon gikan sa gearbox kinahanglan magbiyahe sa usa ka generator sa 900 RPM.
• Ang estilo sa kinabuhi sa laraw mao ang 10,000 ka oras.
With these requirements at heart, let’s look at three likely solutions, one involving a single branch, a two-stage helical gear set. A second solution takes the original gear established and splits the two-stage decrease into two branches, and the 3rd calls for using a two-stage planetary or celebrity epicyclic. In this situation, we chose the star. Let’s examine each one of these in greater detail, looking at their ratios and resulting weights.
The first solution-a single branch, two-stage helical gear set-has two identical ratios, produced by taking the square root of the final ratio (7.70). In the process of reviewing this option, we realize its size and pounds are very large. To reduce the weight we then explore the possibility of making two branches of a similar arrangement, as seen in the second alternative. This cuts tooth loading and minimizes both size and fat considerably. We finally arrive at our third choice, which may be the two-stage star epicyclic. With three planets this gear train reduces tooth loading drastically from the initial approach, and a somewhat smaller amount from option two (observe “methodology” at end, and Figure 6).
The unique design characteristics of epicyclic gears are a large part of what makes them so useful, yet these very characteristics can make developing them a challenge. Within the next sections, we’ll explore relative speeds, torque splits, and meshing considerations. Our objective is to create it easily so that you can understand and work with epicyclic gearing’s unique style characteristics.
Mga Dali nga Relasyon
Let’s get started by looking at how relative speeds operate in conjunction with different plans. In the star set up the carrier is fixed, and the relative speeds of the sun, planet, and ring are simply determined by the speed of one member and the number of teeth in each piece of equipment.
In a planetary arrangement the ring gear is set, and planets orbit sunlight while rotating on the earth shaft. In this set up the relative speeds of sunlight and planets are determined by the number of teeth in each piece of equipment and the quickness of the carrier.
Ang mga butang mahimong labi ka lisud kung mogamit mga kauban nga epicyclic gear, tungod kay ang relatibong katulin mahimo’g dili intuitive. Busa, gikinahanglan nga kasagarang kuwentahon ang pagpatulin sa kahayag sa adlaw, planeta, ug singsing subay sa tigdala. Sabta nga bisan sa usa ka solar nga kahikayan diin ang kahayag sa adlaw naayo kini adunay usa ka tulin nga romantikong relasyon sa planeta-kini dili zero RPM sa mata.
Pagbulag sa Torque
Kung gikonsiderar ang pagbahin sa torque ang usa maghunahuna nga ang torque mabahin sa parehas nga mga planeta, apan dili kini eksakto nga usa ka balido nga pangagpas. Ang suporta sa miyembro ug ang gidaghanon sa mga planeta nagtino sa torque split nga girepresentahan sa usa ka "epektibo" nga gidaghanon sa mga planeta. Kini nga gidaghanon sa mga epicyclic set nga gihimo uban sa duha o tulo ka mga planeta sa kasagaran katumbas sa aktwal nga gidaghanon sa mga planeta. Kung daghan pa sa tulo ka mga planeta ang gigamit, bisan pa, ang epektibo nga gidaghanon sa mga planeta sa kasagaran mas gamay kaysa sa imong nakita, ang gidaghanon sa mga planeta.
Let’s look at torque splits with regards to set support and floating support of the users. With fixed support, all users are reinforced in bearings. The centers of the sun, band, and carrier will never be coincident due to manufacturing tolerances. Because of this fewer planets will be simultaneously in mesh, resulting in a lower effective number of planets posting the load. With floating support, one or two people are allowed a tiny amount of radial flexibility or float, which allows the sun, ring, and carrier to get a posture where their centers happen to be coincident. This float could possibly be as little as .001-.002 ins. With floating support three planets will be in mesh, producing a higher effective amount of planets sharing the load.
Daghang mga Konsiderasyon sa Mesh
At this time let’s explore the multiple mesh factors that need to be made when making epicyclic gears. Primary we must translate RPM into mesh velocities and determine the number of load request cycles per device of time for every single member. The first step in this determination is certainly to calculate the speeds of every one of the members relative to the carrier. For example, if the sun equipment is rotating at +1700 RPM and the carrier is rotating at +400 RPM the rate of the sun gear in accordance with the carrier is +1300 RPM, and the speeds of world and ring gears could be calculated by that acceleration and the numbers of teeth in each of the gears. The use of signals to stand for clockwise and counter-clockwise rotation can be important here. If the sun is rotating at +1700 RPM (clockwise) and the carrier is rotating at -400 RPM (counter-clockwise), the relative acceleration between the two participants is normally +1700-(-400), or +2100 RPM.
The next step is to decide the quantity of load application cycles. Since the sun and ring gears mesh with multiple planets, the number of load cycles per revolution in accordance with the carrier will be equal to the number of planets. The planets, however, will experience only 1 bi-directional load software per relative revolution. It meshes with sunlight and ring, but the load can be on the contrary sides of one’s teeth, resulting in one fully reversed anxiety cycle. Thus the planet is known as an idler, and the allowable stress must be reduced by 30 percent from the value for a unidirectional load software.
Ingon sa nahisgotan na, ang torque sa mga kustomer nga epicyclic gibahin sa mga planeta. Sa pag-analisar sa tensiyon ug kinabuhi sa mga tiggamit kinahanglan natong tagdon ang resulta nga pagkarga sa matag mata. Among gipangita ang konsepto sa torque kada mata nga medyo makalibog sa epicyclic equipment evaluation ug mas gusto nga tan-awon ang tangential load sa matag mesh. Pananglitan, sa pagpangita sa tangential load sa sun-world mesh, kita adunay torque sa kahayag sa adlaw nga kagamitan ug gibahin kini sa malampuson nga gidaghanon sa mga planeta ug ang naglihok nga pitch radius. Kini nga tangential load, inubanan sa peripheral speed, mahimong gamiton sa pagkuwenta sa enerhiya nga gipasa sa matag mesh ug, giusab sa strain cycles kada rebolusyon, ang life span expectancy sa matag component.
In addition to these issues there can also be assembly complications that need addressing. For example, putting one planet ready between sun and band fixes the angular position of sunlight to the ring. Another planet(s) is now able to be assembled only in discreet locations where in fact the sun and band could be concurrently engaged. The “least mesh angle” from the 1st planet that will support simultaneous mesh of the next planet is equal to 360° divided by the sum of the numbers of teeth in sunlight and the ring. As a result, in order to assemble more planets, they must always be spaced at multiples of the least mesh angle. If one wants to have the same spacing of the planets in a simple epicyclic set, planets may be spaced equally when the sum of the number of teeth in sunlight and band is normally divisible by the number of planets to an integer. The same rules apply in a substance epicyclic, but the fixed coupling of the planets brings another level of complexity, and correct planet spacing may require match marking of the tooth.
With multiple elements in the mesh, losses should be considered at each mesh so as to evaluate the efficiency of the unit. Power transmitted at each mesh, not input power, must be used to compute power loss. For simple epicyclic pieces, the total ability transmitted through the sun-world mesh and ring-planet mesh may be significantly less than the input ability. This is one of the reasons that simple planetary epicyclic sets are better than other reducer arrangements. In contrast, for many coupled epicyclic models total electrical power transmitted internally through each mesh may be greater than the input power.
What of electric power at the mesh? For simple and compound epicyclic sets, calculate pitch collection velocities and tangential loads to compute electricity at each mesh. Values can be obtained from the earth torque relative acceleration and the operating pitch diameters with sunlight and band. Coupled epicyclic sets present more technical issues. Elements of two epicyclic pieces could be coupled in 36 different ways using one input, one output, and one reaction. Some arrangements split the power, while some recirculate ability internally. For these types of epicyclic models, tangential loads at each mesh can only just be established through the use of free-body diagrams. On top of that, the elements of two epicyclic models could be coupled nine various ways in a series, using one source, one end result, and two reactions. Let’s look at a few examples.
In the “split-electrical power” coupled set proven in Figure 7, 85 percent of the transmitted vitality flows to band gear #1 and 15 percent to band gear #2. The result is that this coupled gear set can be smaller sized than series-coupled units because the electrical power is split between the two elements. When coupling epicyclic pieces in a series, 0 percent of the power will become transmitted through each established.
Our next example depicts a arrangement with “ability recirculation.” This gear set happens when torque gets locked in the machine in a manner similar to what happens in a “four-square” test process of vehicle drive axles. With the torque locked in the system, the hp at each mesh within the loop enhances as speed increases. Consequently, this set will encounter much higher electrical power losses at each mesh, leading to considerably lower unit efficiency.
Body 9 depicts a free-body diagram of a great epicyclic arrangement that encounters power recirculation. A cursory evaluation of this free-body diagram explains the 60 percent productivity of the recirculating arrangement demonstrated in Figure 8. Since the planets happen to be rigidly coupled jointly, the summation of forces on the two gears must the same zero. The induce at sunlight gear mesh affects the torque source to the sun gear. The power at the next ring gear mesh effects by the productivity torque on the ring gear. The ratio being 41.1:1, productivity torque is 41.1 times input torque. Adjusting for a pitch radius big difference of, say, 3:1, the power on the next planet will be approximately 14 times the force on the first world at sunlight gear mesh. For that reason, for the summation of forces to mean zero, the tangential load at the first band gear should be approximately 13 occasions the tangential load at the sun gear. If we presume the pitch line velocities to become the same at the sun mesh and band mesh, the energy loss at the band mesh will be roughly 13 times higher than the power loss at the sun mesh.